{"id":35291,"date":"2022-07-26T15:55:00","date_gmt":"2022-07-26T13:55:00","guid":{"rendered":"https:\/\/fhi.nl\/nieuws\/zeer-nauwkeurig-doseren-conform-gmp\/"},"modified":"2024-07-10T13:23:58","modified_gmt":"2024-07-10T11:23:58","slug":"zeer-nauwkeurig-doseren-conform-gmp","status":"publish","type":"news","link":"https:\/\/fhi.nl\/en\/news\/zeer-nauwkeurig-doseren-conform-gmp\/","title":{"rendered":"Very accurate dosing in accordance with GMP"},"content":{"rendered":"<header id=\"header\" class=\"header header--low\">\n\n\t\n\t\t\t<div class=\"header__background header__background--graphic\"><\/div>\n\t\n\t<div class=\"container\">\n\t\t<div class=\"header__content\">\n\t\t\t<div class=\"header__first header__first--alone\">\n\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t<h1 class=\"header__title\" >\n\t\t\t\t\tVery accurate dosing in accordance with GMP\t\t\t\t<\/h1>\n\n\t\t\t\t<div class=\"header__dots-line\">\n\t\t\t\t\t<svg width=\"431\" height=\"9\" viewbox=\"0 0 431 9\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M430.799 4.192a1.136 1.136 0 1 1-2.272-.001 1.136 1.136 0 0 1 2.272 0Zm-27.272 0a1.135 1.135 0 1 1-2.27 0 1.135 1.135 0 0 1 2.27 0Zm-27.27 0a1.136 1.136 0 1 1-2.272-.001 1.136 1.136 0 0 1 2.272 0Zm-27.272 0a1.39 1.39 0 1 1-2.78 0 1.39 1.39 0 0 1 2.78 0Zm-27.78 0a1.645 1.645 0 1 1-3.29 0 1.645 1.645 0 0 1 3.29 0Zm-28.29 0a1.9 1.9 0 1 1-3.799 0 1.9 1.9 0 0 1 3.799 0Zm-28.799 0a2.154 2.154 0 1 1-4.308 0 2.154 2.154 0 0 1 4.308 0Zm-29.308 0a2.41 2.41 0 1 1-4.819 0 2.41 2.41 0 0 1 4.819 0Zm-29.819 0a2.663 2.663 0 1 1-5.326.001 2.663 2.663 0 0 1 5.326-.001Zm-30.327 0a2.919 2.919 0 1 1-5.837 0 2.919 2.919 0 0 1 5.837 0Zm-30.837 0a3.173 3.173 0 1 1-6.345.001 3.173 3.173 0 0 1 6.345 0Zm-31.346 0a3.428 3.428 0 1 1-6.856 0 3.428 3.428 0 0 1 6.856 0Zm-31.856 0a3.683 3.683 0 1 1-7.365 0 3.683 3.683 0 0 1 7.365 0Zm-32.365 0a3.937 3.937 0 1 1-7.875 0 3.937 3.937 0 0 1 7.875 0Zm-32.874 0a4.192 4.192 0 1 1-8.384 0 4.192 4.192 0 0 1 8.384 0Z\" fill=\"#FFF960\"\/><\/svg>\t\t\t\t<\/div>\n\n\t\t\t\t\n\t\t\t\t\n\t\t\t<\/div>\n\n\t\t\t\n\t\t<\/div>\n\t<\/div>\n<\/header>\n\n\n\n<div class=\"text bg--white\">\n\t<div class=\"container\">\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"text__content text__content--1-col\">\n\t\t\t<p><em>Preventing API waste with a GMP-adapted micro dosing system. It worked with combined forces. An economical and safe solution, also for your process! Completely validated according to GMP.<\/em><\/p>\r\n<p><strong>A major player in the pharmaceutical industry had long been familiar with the application of the highly accurate and pulsation-free micropumps of HNP Mikrosysteme on a laboratory scale. Over time, increasingly more far-reaching questions and requirements were asked. For the very accurate dosing of 2 products, 2 microdosing systems were ultimately requested in accordance with GMP. However, the systems of HNPM are not standardized on GMP.<\/strong><\/p>\r\n<img decoding=\"async\" src=\"https:\/\/fhi.nl\/app\/uploads\/filemanager\/107\/1658844022_modos gmp micro dosing system.jpg\" alt=\"\" width=\"472\" height=\"328\" \/>\r\nHNPM MoDos micro dosing system. GMP compliant.\r\n\r\n<h3>GMP (Good Manufacturing Practices)<\/h3>\r\n<p>In order to comply with\u00a0<a href=\"https:\/\/nl.wikipedia.org\/wiki\/Good_manufacturing_practice\" target=\"_blank\" rel=\"noopener\">GMP<\/a>\u00a0quite a few demands are made. Both on the materials used and the roughness of the surface and with regard to the cleanability of the dosing system. Because contamination is undesirable and even not allowed. The ultimate goal of GMP is to always guarantee the same high quality product, without the risk of cross-contamination by residual product in one of the components of the process equipment.<\/p>\r\n<p>GMP provides a number of procedures and guidelines. The purpose of the procedures is to make each component traceable. All batches must be validated. This means that they are recorded with certificates. For laboratories, this means that DIN is used as a guideline. This is a European guideline. This also immediately complies with CE.<br \/>Only a carefully recorded and controlled production process ensures the quality of a medicine.<\/p>\r\n<p>The standard microdosing systems of HNPM do not meet GMP. To achieve this, adjustments had to be made.<\/p>\r\n<h2>Our solution<\/h2>\r\n<p>To prevent material from remaining in the dosing system and unnecessary API usage, the standard system has been modified on several fronts. A special flow meter that meets GMP was also selected.<\/p>\r\n<ul>\r\n<li>\r\n<h3>Surface roughness<\/h3>\r\n<\/li>\r\n<\/ul>\r\n<p>The standard material roughness of\u00a0<a href=\"https:\/\/nl.suurmond.com\/brand_products\/hnp-m-micro-pumps\/\" target=\"_blank\" rel=\"noopener\">HNPM micro pumps<\/a>\u00a0is Ra 0.8 \u00b5m. The customer requested a surface roughness of only 0.5 \u00b5m. This roughness is not possible everywhere. In the present case, a surface roughness of Ra\u22640.8 was feasible for both filter and pump.<\/p>\r\n<img decoding=\"async\" src=\"https:\/\/nl.suurmond.com\/wp-content\/uploads\/2022\/05\/pump_hi_mzr-6355-300x221.jpg\" alt=\"\" width=\"300\" height=\"221\" aria-describedby=\"caption-attachment-18458\" \/>\r\n<p id=\"caption-attachment-18458\"><strong><em>HNMP micro pump type mzr-6355<\/em><\/strong><\/p>\r\n\r\n<p>A Ra 0.8 is actually already very exceptional and was more than sufficient for a GMP application. They also agreed to a roughness of 0.8 \u00b5m. The best (smoothest) we could deliver at that time.<\/p>\r\n<ul>\r\n<li>\r\n<h3>New type of filter developed with small internal volume (7ml)<\/h3>\r\n<\/li>\r\n<\/ul>\r\n<p><a href=\"https:\/\/www.hnp-mikrosysteme.de\/en\/\" target=\"_blank\" rel=\"noopener\">HNPM<\/a>\u00a0developed a new type of filter, the FM10, with a smaller internal volume compared to other standard filters from HNPM (FM12 = 36ml, FM10 = 7ml). The Ra of the filter was just like that for the pump 0.8 \u00b5m. The advantage of this new filter is that it can be cleaned easily. Both CIP and SIP!<\/p>\r\n<ul>\r\n<li>\r\n<h3>Adjusting NPT connections (fittings)<\/h3>\r\n<\/li>\r\n<\/ul>\r\n<p>The NPT fittings have been modified to fittings without corners and dead volume, making them easy to clean and sterilize.<\/p>\r\n<ul>\r\n<li>\r\n<h3>PEEK tubing with an internal diameter of only 1.8mm!<\/h3>\r\n<\/li>\r\n<\/ul>\r\n<p>A type of tubing with a smaller internal diameter was used.<br \/>The original tubing: Internal diameter 4.0mm, external diameter 6mm.<br \/>The new tubing: Internal diameter 1.8mm, external diameter 2mm.<\/p>\r\n<p>The advantage of this is that less API needs to be used (less API waste!).<br \/>In addition, this provides an improved volume flow and ensures faster and more efficient flushing.<\/p>\r\n<ul>\r\n<li>\r\n<h3>Documentation<\/h3>\r\n<\/li>\r\n<\/ul>\r\n<p>Inspection documentation was made available for the wetted parts:<\/p>\r\n<ul>\r\n<li>Pump\/filter\/flow meter<\/li>\r\n<li>Tubing\/connections\/adapters\/seals<\/li>\r\n<li>Snakes<\/li>\r\n<\/ul>\r\n<p>For the metal products, 3.1 certificates and the Declaration of compliance 2.1 (DIN EN 10204:2005) have been supplied.<\/p>\r\n<h3>In summary<\/h3>\r\n<ul>\r\n<li>The system has a perfect surface roughness of Ra 0.8 \u00b5m<\/li>\r\n<li>FDA approved materials are used<\/li>\r\n<li>All necessary certificates are available<\/li>\r\n<li>CIP and SIP cleanable<\/li>\r\n<li>Precise and pulsation-free flow, independent of differential pressure and volume flow!<\/li>\r\n<\/ul>\r\n<p>With the implemented adjustments and documentation, the dosing system now perfectly complies with GMP!<\/p>\r\n<p>An economical and safe solution, also for your process! Completely validated according to GMP.<\/p>\r\n<p>\u00a0<\/p>\r\n<h5>DEMANDING PROCESSES, SUSTAINABLE SOLUTIONS<\/h5>\t\t<\/div>\n\t<\/div>\n<\/div>\r\n\t<div class=\"articles bg--offwhite automatic\">\r\n\t\t<div class=\"container\">\r\n\t\t\t<div class=\"articles__header\">\r\n\t\t\t\t\t\t\t\t\t<div class='heading-wrapper'><svg width=\"13\" height=\"13\" viewbox=\"0 0 13 13\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><circle cx=\"6.394\" cy=\"6.5\" r=\"6.394\" fill=\"#000\"\/><\/svg><h2>Related articles<\/h2><\/div>\t\t\t\t\t\t\t\t\t\t\t\t\t<a href=\"\/en\/profiel\/suurmond-reactor-systems\/\" class=\"button button--outline\">view profile<\/a>\r\n\t\t\t\t\t\t\t<\/div>\r\n\t\t\t\t\t\t<div class=\"post-grid post-grid--no-padding\">\r\n\t\t\t\t\n<a class=\"single-item single-item__articles\" href=\"https:\/\/fhi.nl\/en\/news\/nieuwe-totech-walk-in-droogruimtes-voor-printplaten-droogproces-geoptimaliseerd-en-verwerkingstijd-verkort\/\" data-id=\"37296\">\n\t<div class=\"single-item__articles-icon\">\n\t\t<svg width=\"103\" height=\"103\" viewbox=\"0 0 103 103\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\n<path fill-rule=\"evenodd\" clip-rule=\"evenodd\" d=\"M49.5 98.9587V82.3076C33.3844 81.2758 20.6328 67.878 20.6328 51.5019C20.6328 35.1258 33.3844 21.728 49.5 20.6962V4.04134C24.1941 5.08952 4 25.9365 4 51.5C4 77.0635 24.1941 97.9105 49.5 98.9587ZM53.5 78.2983V61.8096H76.3238C72.5238 70.9498 63.8222 77.5397 53.5 78.2983ZM49.5 78.298V61.8096H26.681C30.4804 70.9484 39.1799 77.5377 49.5 78.298ZM47.0728 57.8096H25.3773C24.8906 55.7865 24.6328 53.6743 24.6328 51.5019C24.6328 37.3358 35.5955 25.7301 49.5 24.7058V37.013H34.0466C33.2709 37.013 32.5653 37.4615 32.2359 38.1637C31.9065 38.8659 32.0128 39.6952 32.5086 40.2916L47.0728 57.8096ZM55.9249 57.8096H77.6274C78.1141 55.7865 78.3719 53.6743 78.3719 51.5019C78.3719 37.3342 67.4068 25.7275 53.5 24.7055V37.013H68.9511C69.7268 37.013 70.4324 37.4615 70.7618 38.1637C71.0912 38.8659 70.9849 39.6952 70.4891 40.2916L55.9249 57.8096ZM53.5 82.3079V98.9587C78.8059 97.9105 99 77.0635 99 51.5C99 25.9365 78.8059 5.08952 53.5 4.04134V20.6959C69.6178 21.7254 82.3719 35.1242 82.3719 51.5019C82.3719 67.8796 69.6178 81.2784 53.5 82.3079ZM0 51.5C0 23.7271 21.9843 1.08883 49.5 0.0381213V0H51.5H53.5V0.0381213C81.0157 1.08883 103 23.7271 103 51.5C103 79.9427 79.9427 103 51.5 103C23.0573 103 0 79.9427 0 51.5ZM38.3102 41.013H64.6875L51.4989 56.8765L38.3102 41.013Z\" fill=\"#2DD881\"\/>\n<\/svg>\n\t<\/div>\n\t<div class=\"single-item__articles-title\"><div class='heading-wrapper'><h3>New Totech walk-in drying rooms for printed circuit boards \u2013 Drying process optimized and processing time reduced<\/h3><\/div><\/div>\n\t<div class=\"single-item__articles-terms\">\n\t\t\n\t\t\n\t\t\t\t\t\t<span class=\"button button--outline single-item__articles-term--branche single-item__articles-term\">Industrial Electronics<\/span>\n\t\t\t\t\t\t\t\t<span class=\"button button--outline single-item__articles-term--branche single-item__articles-term\">Electronics &amp; 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Applications<\/span>\n\t\t\t\t\t\t\t\t<span class=\"button button--outline single-item__articles-term--branche single-item__articles-term\">Members content<\/span>\n\t\t\t\t\t<\/div>\n\t<div class=\"single-item__articles-author-date-wrapper\">\n\t\t\t\t\t<div class=\"single-item__articles-author\">\n\t\t\t\tElincom Electronics BV\t\t\t<\/div>\n\t\t\t\t\t\t\t<div class=\"single-item__articles-date\">\n\t\t\t\tFebruary 6, 2024\t\t\t<\/div>\n\t\t\t<\/div>\n<\/a>\n\t\t\t<\/div>\r\n\t\t<\/div>\r\n\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Met een aan GMP aangepast micro doseersysteem verspilling van API&#039;s tegengaan. Het lukte met vereende krachten.<br \/>\nAn economical and safe solution, also for your process! Completely validated according to GMP.<\/p>","protected":false},"featured_media":35292,"template":"","branches":[],"events":[8],"secretariat":[],"categories":[],"themes_tax":[],"content_types":[514],"class_list":["post-35291","news","type-news","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.1 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Zeer nauwkeurig doseren conform GMP<\/title>\n<meta name=\"description\" content=\"Met een aan GMP aangepast micro doseersysteem verspilling van API&#039;s tegengaan. Een economische en veilige oplossing, ook voor uw proces! 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