{"id":37687,"date":"2021-11-01T09:19:00","date_gmt":"2021-11-01T08:19:00","guid":{"rendered":"https:\/\/fhi.nl\/nieuws\/20-must-reads-on-how-to-turn-machine-generated-data-into-valuable-insights\/"},"modified":"2024-07-10T13:38:54","modified_gmt":"2024-07-10T11:38:54","slug":"20-must-reads-on-how-to-turn-machine-generated-data-into-valuable-insights","status":"publish","type":"news","link":"https:\/\/fhi.nl\/en\/news\/20-must-reads-on-how-to-turn-machine-generated-data-into-valuable-insights\/","title":{"rendered":"20+ must reads on how to turn machine generated data into valuable insights"},"content":{"rendered":"<header id=\"header\" class=\"header header--low header--branch\">\n\n\t\n\t\t\t<div class=\"header__background header__background--graphic\"><\/div>\n\t\n\t<div class=\"container\">\n\t\t<div class=\"header__content\">\n\t\t\t<div class=\"header__first\">\n\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t<h1 class=\"header__title\" >\n\t\t\t\t\t20+ must reads on how to turn machine generated data into valuable insights\t\t\t\t<\/h1>\n\n\t\t\t\t<div class=\"header__dots-line\">\n\t\t\t\t\t<svg width=\"431\" height=\"9\" viewbox=\"0 0 431 9\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M430.799 4.192a1.136 1.136 0 1 1-2.272-.001 1.136 1.136 0 0 1 2.272 0Zm-27.272 0a1.135 1.135 0 1 1-2.27 0 1.135 1.135 0 0 1 2.27 0Zm-27.27 0a1.136 1.136 0 1 1-2.272-.001 1.136 1.136 0 0 1 2.272 0Zm-27.272 0a1.39 1.39 0 1 1-2.78 0 1.39 1.39 0 0 1 2.78 0Zm-27.78 0a1.645 1.645 0 1 1-3.29 0 1.645 1.645 0 0 1 3.29 0Zm-28.29 0a1.9 1.9 0 1 1-3.799 0 1.9 1.9 0 0 1 3.799 0Zm-28.799 0a2.154 2.154 0 1 1-4.308 0 2.154 2.154 0 0 1 4.308 0Zm-29.308 0a2.41 2.41 0 1 1-4.819 0 2.41 2.41 0 0 1 4.819 0Zm-29.819 0a2.663 2.663 0 1 1-5.326.001 2.663 2.663 0 0 1 5.326-.001Zm-30.327 0a2.919 2.919 0 1 1-5.837 0 2.919 2.919 0 0 1 5.837 0Zm-30.837 0a3.173 3.173 0 1 1-6.345.001 3.173 3.173 0 0 1 6.345 0Zm-31.346 0a3.428 3.428 0 1 1-6.856 0 3.428 3.428 0 0 1 6.856 0Zm-31.856 0a3.683 3.683 0 1 1-7.365 0 3.683 3.683 0 0 1 7.365 0Zm-32.365 0a3.937 3.937 0 1 1-7.875 0 3.937 3.937 0 0 1 7.875 0Zm-32.874 0a4.192 4.192 0 1 1-8.384 0 4.192 4.192 0 0 1 8.384 0Z\" fill=\"#FFF960\"\/><\/svg>\t\t\t\t<\/div>\n\n\t\t\t\t\n\t\t\t\t\n\t\t\t<\/div>\n\n\t\t\t\t\t\t\t<div class=\"header__second\">\n\n\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"header__branch-logos\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"https:\/\/fhi.nl\/app\/uploads\/2024\/02\/Industriele-automatisering.svg\" class=\"header__branch-logo\" alt=\"\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t<\/div>\n<\/header>\n\n\t<div class=\"header__meta\">\n\t<div class=\"container\">\n\t\t<div class=\"header__meta__category\">\n\n\t\t\t\t\t\t\t<div class=\"header__meta__detail\">\n\t\t\t\t\t<div>Branch<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<a href=\"https:\/\/fhi.nl\/en\/kennishub\/?_branches_kennishub=industriele-automatisering\" class=\"header__meta__detail--branch\">\n\t\t\t\t\t\t\t\tIndustrial automation\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\n\t\t\t\n\t\t<\/div>\n\t<\/div>\n<\/div>\n\n<div class=\"text bg--white\">\n\t<div class=\"container\">\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"text__content text__content--1-col\">\n\t\t\t\u00a0\r\n\r\n\r\n\r\n\r\n\r\n<p>Getting lost in a pile of machine data and wondering what to do with it? You&#039;re not the only machine builder with this issue. Data is still one of the most underused assets, while it&#039;s becoming increasingly important in the manufacturing industry.\u00a0<\/p>\r\n<p>Below you&#039;ll find 5 key topics on data analysis supported by more than 20 articles on how to turn your machine data into valuable insights step by step.<br \/><br \/><\/p>\r\n<h2>List of topics<\/h2>\r\n<ul>\r\n<li><a href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/data-analysis-must-reads#why-gathering\" data-anchor=\"#why-gathering\">Why it&#039;s important to gather machine data<\/a>;<\/li>\r\n<li><a href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/data-analysis-must-reads#what-to-do\" data-anchor=\"#what-to-do\">What do you want to get out of your machine generated data?<\/a>;<\/li>\r\n<li><a href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/data-analysis-must-reads#collect-data\" data-anchor=\"#collect-data\">How to collect machine data<\/a>;<\/li>\r\n<li><a href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/data-analysis-must-reads#analyse-data\" data-anchor=\"#analyse-data\">How to analyze machine data<\/a>;<\/li>\r\n<li><a href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/data-analysis-must-reads#practical-applications\" data-anchor=\"#practical-applications\">Practical applications of machine data insights<\/a>;<\/li>\r\n<\/ul>\r\n\r\n\r\n<img decoding=\"async\" src=\"https:\/\/www.ixon.cloud\/media\/hfhe4qia\/ixon_data_analysis-min.jpg?width=1398&amp;mode=max\" alt=\"Collect and analyse machine data to gain valuable insights\" width=\"839\" height=\"474\" data-src=\"\/media\/hfhe4qia\/ixon_data_analysis-min.jpg?width=1398&amp;mode=max\" \/>\r\n<em>Collect and analyze machine data to gain valuable insights<\/em>\r\n\r\n\r\n<p id=\"why-gathering\">\u00a0<\/p>\r\n<h2>Why it&#039;s important to gather machine data<\/h2>\r\n<p>Machine data is revolutionizing manufacturing. Collecting and analyzing historical or real-time machine data increases your ability to understand what&#039;s happening with your machine and its components. You can gain useful insights about the performance of your machine, optimize its productivity accordingly and act faster when an error occurs. It&#039;s all about driving innovation. Additionally, you will keep up with your competitors and offer added value to your customers by sharing information about your machines with them.<\/p>\r\n<h3><strong>Recommended reading<\/strong><\/h3>\r\n<ul>\r\n<li><a title=\"How machine data is revolutionizing manufacturing\" href=\"https:\/\/blog.datumize.com\/the-way-machine-data-is-revolutionizing-manufacturing\" target=\"_blank\" rel=\"noopener\">How unlocking machine data is revolutionizing manufacturing<\/a><\/li>\r\n<li><a title=\"Why manufacturing needs real-time data collection\" href=\"https:\/\/www.sme.org\/technologies\/articles\/2015\/october\/manufacturing-needs-real-time-data-collection\/\">Why manufacturing needs real-time data collection<\/a><\/li>\r\n<li><a title=\"Scaling up your IIoT maturity with machine performance analysis\" href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/data-analysis-iiot-implementation?utm_source=FHI&amp;utm_medium=referral&amp;utm_campaign=Publications\">Scale up your IIoT Maturity with data analysis<\/a><\/li>\r\n<li><a title=\"How real-time data can improve machines\" href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/how-real-time-data-can-improve-machines?utm_source=FHI&amp;utm_medium=referral&amp;utm_campaign=Publications\">How real-time data can improve machines<\/a><\/li>\r\n<\/ul>\r\n\r\n\r\n<img decoding=\"async\" src=\"https:\/\/www.ixon.cloud\/media\/a0yp2bmv\/machine-lifecycle-cyclus.png?width=1398&amp;mode=max\" alt=\"The lifecycle of a machine\" width=\"841\" height=\"526\" data-src=\"\/media\/a0yp2bmv\/machine-lifecycle-cyclus.png?width=1398&amp;mode=max\" \/>\r\n<em>The lifecycle of a machine<\/em>\r\n\r\n\r\n<p id=\"what-to-do\">\u00a0<\/p>\r\n<h2>What do you want to get out of machine generated data?\u00a0<\/h2>\r\n<p>First things first: start with a clearly defined problem and design your questions to qualify potential solutions to that problem. Then determine\u00a0<strong>what<\/strong>\u00a0you want to get out of your data, but also\u00a0<strong>why<\/strong>\u00a0and\u00a0<strong>how<\/strong>\u00a0by means of a data strategy. If you&#039;re\u00a0<a title=\"Manual data collection\" href=\"https:\/\/www.sensrtrx.com\/the-worst-way-to-collect-machine-data\/\" target=\"_blank\" rel=\"noopener\">collecting data manually<\/a>\u00a0&#039;just because&#039; without knowing the purpose of it, that&#039;s not the way to go. However, if you don&#039;t have an idea of what to collect, you can start with data logging to get insights into what could be interesting to track, for example:<\/p>\r\n<ul>\r\n<li>Downtime to discover the root cause;<\/li>\r\n<li>The condition of wear and tear or critical parts for maintenance purposes;<\/li>\r\n<li>The performance of your machine to make machine improvements.<\/li>\r\n<\/ul>\r\n<p>To get a clear overview of what happens in your machine, it&#039;s important to visualize your data. An Industrial IoT platform is a useful tool for storing data and creating data dashboards. Take a look at your gathered data and determine how you can use them to their benefit and for what purposes. Based on that, you add certain parameters to your dashboard.<\/p>\r\n<h3><strong>Recommended reading<\/strong><\/h3>\r\n<ul>\r\n<li><a title=\"The data analysis process\" href=\"https:\/\/www.bigskyassociates.com\/blog\/bid\/372186\/The-Data-Analysis-Process-5-Steps-To-Better-Decision-Making\" target=\"_blank\" rel=\"noopener\">The data analysis process: 5 steps to better decision making<\/a><\/li>\r\n<li><a title=\"Business case for better data\" href=\"https:\/\/www.themanufacturer.com\/articles\/building-business-case-better-data\/\" target=\"_blank\" rel=\"noopener\">Building a business case for better data<\/a><\/li>\r\n<li><a title=\"Machine Condition Monitoring \u2013 Increased Uptime and New Revenue Potentials\" href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/machine-condition-monitoring-benefits-parameters-and-solutions?utm_source=FHI&amp;utm_medium=referral&amp;utm_campaign=Publications\">Machine condition monitoring: increased uptime and revenue<\/a><\/li>\r\n<li><a title=\"Measuring manufacturing equipment efficiency\" href=\"https:\/\/createdigital.org.au\/measure-manufacturing-equipment-efficiency\/#:~:text=A%20machine's%20performance%20score%20compares,assess%20a%20machine's%20speed%20loss.\" target=\"_blank\" rel=\"noopener\" data-anchor=\"#:~:text=A%20machine's%20performance%20score%20compares,assess%20a%20machine's%20speed%20loss.\">5 ways to measure manufacturing equipment efficiency<\/a><\/li>\r\n<li><a title=\"Data-driven predictive maintenance\" href=\"https:\/\/towardsdatascience.com\/data-driven-predictive-maintenance-in-a-nutshell-ccc65a13b998\" target=\"_blank\" rel=\"noopener\">Data-driven predictive maintenance in a nutshell<\/a><\/li>\r\n<li><a title=\"23 Key Metrics You Can&#039;t Ignore In Your Manufacturing Dashboard\" href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/23-key-metrics-you-can-t-ignore-in-your-manufacturing-dashboard?utm_source=FHI&amp;utm_medium=referral&amp;utm_campaign=Publications\">23 key metrics you can&#039;t ignore in your manufacturing dashboards<\/a><\/li>\r\n<\/ul>\r\n\r\n\r\n<img decoding=\"async\" src=\"https:\/\/www.ixon.cloud\/media\/zqkdbjea\/ixon_machine_uptime_data.png?width=1398&amp;mode=max\" alt=\"Monitor machine performance to make improvements to new machines\" width=\"840\" height=\"560\" data-src=\"\/media\/zqkdbjea\/ixon_machine_uptime_data.png?width=1398&amp;mode=max\" \/>\r\n<em>Monitor machine performance to make improvements to new machines<\/em>\r\n\r\n\r\n<p id=\"collect-data\">\u00a0<\/p>\r\n<h2>How to collect machine data<\/h2>\r\n<p>Your machine&#039;s PLC generates huge amounts of data, such as statuses, modes and speeds, but often has limited storage and is only accessible for engineers. It\u00b4s therefore desirable to collect your data centrally, for example in a cloud environment, for analyzing purposes. The steps you can take to start collecting data:<\/p>\r\n<ul>\r\n<li>Think of a data strategy: what do you want to know and why?;<\/li>\r\n<li>Determine the values you want to measure;<\/li>\r\n<li>Log your data centrally;<\/li>\r\n<li>Start analyzing your data.<\/li>\r\n<\/ul>\r\n<p>Since there are different ways to get data from your PLC and also a couple of steps to take, the following articles will help you get on your way.<\/p>\r\n<h3><strong>Recommended reading<\/strong><\/h3>\r\n<ul>\r\n<li><a title=\"How to collect machine data\" href=\"https:\/\/www.productionmachining.com\/blog\/post\/how-to-collect-and-use-machine-data-\">How to collect and use machine data<\/a><\/li>\r\n<li><a title=\"Step-by-step: How to get data from a PLC using IIoT?\" href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/how-to-get-data-from-plc?utm_source=FHI&amp;utm_medium=referral&amp;utm_campaign=Publications\">Step-by-step guide: how to get data from your PLC using IIoT?<\/a><\/li>\r\n<\/ul>\r\n<p id=\"analyse-data\">\u00a0<\/p>\r\n<h2>How to analyze machine data<\/h2>\r\n<p>The challenge is to turn your gathered machine data into valuable insights. To perform data analysis, you have to get clear insights into your machine data and thus it&#039;s essential to visualize your data in real-time or historical machine dashboards with graphs, gauges and tables.\u00a0<\/p>\r\n<p>Then the first step of your analysis is to get descriptive information from your data by looking at your data dashboard and determining what happened in your machine. You may see that your machine stopped working at a certain point. As a second step, you&#039;re going to dig into the root cause of this downtime, so you can do something about it when it happens again. In addition, you can try to find patterns to predict what&#039;s going to happen, so you can prevent errors from happening in future machines and switch from reactive to proactive maintenance.<\/p>\r\n<p>Afterwards it&#039;s time to interpret your results by asking yourself a couple of questions:<\/p>\r\n<ul>\r\n<li>Does the data answer my questions?<\/li>\r\n<li>How does the data help to defend against any objections?<\/li>\r\n<li>Are there any angles I haven&#039;t considered in my conclusions?<br \/><br \/><\/li>\r\n<\/ul>\r\n<h3><strong>Recommended reading<\/strong><\/h3>\r\n<ul>\r\n<li><a title=\"How to make your machine&#039;s data more valuable\" href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/how-to-make-your-machine-s-data-more-valuable?utm_source=FHI&amp;utm_medium=referral&amp;utm_campaign=Publications\">How to make your machine&#039;s data more valuable<\/a><\/li>\r\n<li><a title=\"Top 4 data analysis techniques\" href=\"https:\/\/online.maryville.edu\/blog\/data-analysis-techniques\/\" target=\"_blank\" rel=\"noopener\">Top 4 data analysis techniques that create business value<\/a><\/li>\r\n<li><a title=\"The 4 types of information you can extract from machine data\" href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/the-4-types-of-information-you-can-extract-from-machine-data?utm_source=FHI&amp;utm_medium=referral&amp;utm_campaign=Publications\">The 4 types of information you can extract from machine data<\/a><\/li>\r\n<li><a title=\"Data Logging, Monitoring and Dashboarding for Manufacturing Machines\" href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/data-logging-monitoring-and-dashboarding-for-manufacturing-machines?utm_source=FHI&amp;utm_medium=referral&amp;utm_campaign=Publications\">Data Logging, Monitoring and Dashboarding for Manufacturing Machines<\/a><\/li>\r\n<\/ul>\r\n\r\n\r\n<img decoding=\"async\" src=\"https:\/\/www.ixon.cloud\/media\/l24jz01l\/ixon_cloud_feature_data_visualisation.png?width=1398&amp;mode=max\" alt=\"Visualise your data to get a clear overview\" width=\"839\" height=\"577\" data-src=\"\/media\/l24jz01l\/ixon_cloud_feature_data_visualisation.png?width=1398&amp;mode=max\" \/>\r\n<em>Visualize your data to get a clear overview<\/em>\r\n\r\n\r\n<p id=\"practical-applications\">\u00a0<\/p>\r\n<h2>Practical applications of machine data insights<\/h2>\r\n<p>Of course, you want to use your machine data insights to optimize your machine, to reduce downtime and for maintenance purposes. However, there are plenty of other options to put these valuable insights to use. Think of predictive maintenance, machine learning or artificial intelligence.\u00a0<\/p>\r\n<p>Would you like to generate recurring revenue? Tap into new business models, such as condition monitoring of wear and tear parts, a smart consumables strategy or predicting critical part breakdown. Offer your customers extra services to increase customer satisfaction and ask for an additional fee to gain more profit.<\/p>\r\n<h3><strong>Recommended reading<\/strong><\/h3>\r\n<ul>\r\n<li><a title=\"Why and how of predictive maintenance\" href=\"https:\/\/www.iotforall.com\/the-why-and-how-of-predictive-maintenance-for-manufacturing\" target=\"_blank\" rel=\"noopener\">The why and how of predictive maintenance for manufacturing<\/a><\/li>\r\n<li><a title=\"Learning from your machines: what if some machine parts never fail?\" href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/machine-learning\">Learning from your machines to save costs<\/a><\/li>\r\n<li><a title=\"Use AI in manufacturing\" href=\"https:\/\/roboticsandautomationnews.com\/2021\/07\/20\/top-5-cases-to-use-ai-in-manufacturing\/44239\/\" target=\"_blank\" rel=\"noopener\">Top 5 cases to use AI in manufacturing<\/a><\/li>\r\n<li><a title=\"4 ways for machine builders to increase revenue with digital services\" href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/revenue-opportunities\">4 ways for machine builders to increase revenue with digital services<\/a><\/li>\r\n<li><a title=\"How condition-based monitoring of wear and tear parts increases revenue\" href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/condition-monitoring-wear-tear-parts\">Condition-based monitoring of wear and tear parts<\/a><\/li>\r\n<li><a title=\"Maximize recurring revenue with a smart consumables business model\" href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/smart-consumables-strategy\">Maximize revenue with smart consumables services<\/a><\/li>\r\n<li><a title=\"Grow your revenue by predicting critical part breakdown\" href=\"https:\/\/www.ixon.cloud\/knowledge-hub\/predictive-maintenance-critical-equipment\">Maximize profit with predictive maintenance of critical parts<\/a><\/li>\r\n<\/ul>\r\n\r\n\r\n<img decoding=\"async\" src=\"https:\/\/www.ixon.cloud\/media\/tdabykee\/industry-4-0-data-monitoring.jpg?width=1398&amp;mode=max\" alt=\"Learn from your machines and offer additional services to your customers\" width=\"840\" height=\"440\" data-src=\"\/media\/tdabykee\/industry-4-0-data-monitoring.jpg?width=1398&amp;mode=max\" \/>\r\n<em>Learn from your machines and offer additional services to your customers<\/em>\r\n\r\n\r\n\t\t<\/div>\n\t<\/div>\n<\/div>\r\n\t<div class=\"articles bg--offwhite automatic\">\r\n\t\t<div class=\"container\">\r\n\t\t\t<div class=\"articles__header\">\r\n\t\t\t\t\t\t\t\t\t<div class='heading-wrapper'><svg width=\"13\" height=\"13\" viewbox=\"0 0 13 13\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><circle cx=\"6.394\" cy=\"6.5\" r=\"6.394\" fill=\"#000\"\/><\/svg><h2>Related articles<\/h2><\/div>\t\t\t\t\t\t\t\t\t\t\t\t\t<a href=\"\/en\/profiel\/ixon-b-v\/\" class=\"button button--outline\">view profile<\/a>\r\n\t\t\t\t\t\t\t<\/div>\r\n\t\t\t\t\t\t<div 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28.54 18.1426 29.873H16.8574C14.9912 28.54 12.7763 27.8223 10.4385 27.8223H5.12695V5.12695H9.22852\" stroke=\"#2A5CEE\" stroke-width=\"2\" stroke-miterlimit=\"10\"\/>\n<path d=\"M9.22852 1.02539V21.6699C13.759 21.6699 17.5 25.3425 17.5 29.873V9.22852C17.5 4.698 13.759 1.02539 9.22852 1.02539Z\" stroke=\"#2A5CEE\" stroke-width=\"2\" stroke-miterlimit=\"10\"\/>\n<\/g>\n<\/svg>\n\t<\/div>\n\t<div class=\"single-item__articles-title\"><div class='heading-wrapper'><h3>AIE800-904-FL; latest Artificial Intelligence embedded system from Axiomtek<\/h3><\/div><\/div>\n\t<div class=\"single-item__articles-terms\">\n\t\t\n\t\t\n\t\t\t\t\t\t<span class=\"button button--outline single-item__articles-term--branche single-item__articles-term\">Industrial Electronics<\/span>\n\t\t\t\t\t\t\t\t<span class=\"button button--outline single-item__articles-term--branche single-item__articles-term\">Design Automation &amp; Embedded Systems Event<\/span>\n\t\t\t\t\t\t\t\t<span class=\"button button--outline 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