{"id":84459,"date":"2026-06-23T10:16:00","date_gmt":"2026-06-23T08:16:00","guid":{"rendered":"https:\/\/fhi.nl\/nieuws\/viper-motor-control-solution-kendrion-drives-the-electrification-of-high-performance-power-tools-2\/"},"modified":"2026-06-23T10:31:49","modified_gmt":"2026-06-23T08:31:49","slug":"what-is-sensorless-motor-control-and-why-does-it-matter","status":"publish","type":"news","link":"https:\/\/fhi.nl\/en\/news\/what-is-sensorless-motor-control-and-why-does-it-matter\/","title":{"rendered":"What is sensorless motor control and why does it matter?"},"content":{"rendered":"<header id=\"header\" class=\"header header--low header--branch\">\n\n\t\n\t\t\t<div class=\"header__background header__background--graphic\"><\/div>\n\t\n\t<div class=\"container\">\n\t\t<div class=\"header__content\">\n\t\t\t<div class=\"header__first\">\n\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t<h1 class=\"header__title\" >\n\t\t\t\t\tWhat is sensorless motor control and why does it matter?\t\t\t\t<\/h1>\n\n\t\t\t\t<div class=\"header__dots-line\">\n\t\t\t\t\t<svg width=\"431\" height=\"9\" viewbox=\"0 0 431 9\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M430.799 4.192a1.136 1.136 0 1 1-2.272-.001 1.136 1.136 0 0 1 2.272 0Zm-27.272 0a1.135 1.135 0 1 1-2.27 0 1.135 1.135 0 0 1 2.27 0Zm-27.27 0a1.136 1.136 0 1 1-2.272-.001 1.136 1.136 0 0 1 2.272 0Zm-27.272 0a1.39 1.39 0 1 1-2.78 0 1.39 1.39 0 0 1 2.78 0Zm-27.78 0a1.645 1.645 0 1 1-3.29 0 1.645 1.645 0 0 1 3.29 0Zm-28.29 0a1.9 1.9 0 1 1-3.799 0 1.9 1.9 0 0 1 3.799 0Zm-28.799 0a2.154 2.154 0 1 1-4.308 0 2.154 2.154 0 0 1 4.308 0Zm-29.308 0a2.41 2.41 0 1 1-4.819 0 2.41 2.41 0 0 1 4.819 0Zm-29.819 0a2.663 2.663 0 1 1-5.326.001 2.663 2.663 0 0 1 5.326-.001Zm-30.327 0a2.919 2.919 0 1 1-5.837 0 2.919 2.919 0 0 1 5.837 0Zm-30.837 0a3.173 3.173 0 1 1-6.345.001 3.173 3.173 0 0 1 6.345 0Zm-31.346 0a3.428 3.428 0 1 1-6.856 0 3.428 3.428 0 0 1 6.856 0Zm-31.856 0a3.683 3.683 0 1 1-7.365 0 3.683 3.683 0 0 1 7.365 0Zm-32.365 0a3.937 3.937 0 1 1-7.875 0 3.937 3.937 0 0 1 7.875 0Zm-32.874 0a4.192 4.192 0 1 1-8.384 0 4.192 4.192 0 0 1 8.384 0Z\" fill=\"#FFF960\"\/><\/svg>\t\t\t\t<\/div>\n\n\t\t\t\t\n\t\t\t\t\n\t\t\t<\/div>\n\n\t\t\t\t\t\t\t<div class=\"header__second\">\n\n\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"header__branch-logos\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"https:\/\/fhi.nl\/app\/uploads\/2024\/02\/Industriele-elektronica.svg\" class=\"header__branch-logo\" alt=\"\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t<\/div>\n<\/header>\n\n\t<div class=\"header__meta\">\n\t<div class=\"container\">\n\t\t<div class=\"header__meta__category\">\n\n\t\t\t\t\t\t\t<div class=\"header__meta__detail\">\n\t\t\t\t\t<div>Branch<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<a href=\"https:\/\/fhi.nl\/en\/kennishub\/?_branches_kennishub=industriele-elektronica\" class=\"header__meta__detail--branch\">\n\t\t\t\t\t\t\t\tIndustrial Electronics\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\n\t\t\t\t\t\t\t<div class=\"header__meta__detail\">\n\t\t\t\t\t<div>Subject<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<a href=\"https:\/\/fhi.nl\/en\/kennishub\/?_onderwerp_kennishub=design-embedded\" class=\"header__meta__detail--categorie\">\n\t\t\t\t\t\t\t\tDesign &amp; Embedded\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<a href=\"https:\/\/fhi.nl\/en\/kennishub\/?_onderwerp_kennishub=industriele-elektronica\" class=\"header__meta__detail--categorie\">\n\t\t\t\t\t\t\t\tIndustrial Electronics\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t<\/div>\n<\/div>\n\n<div class=\"text bg--white\">\n\t<div class=\"container\">\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"text__content text__content--1-col\">\n\t\t\t<p>How sensorless control improves reliability in battery-powered equipment.<\/p><p><br><\/p><p>Electrification is changing the way machines are designed. More equipment is moving away from combustion engines, hydraulic only systems or cable powered solutions. Instead, manufacturers are developing compact, battery powered machines that still need to deliver strong, stable and efficient performance. That shift puts more pressure on the motor controller.&nbsp;<\/p><p>In applications such as forestry equipment, agricultural machinery, mobile tools and hydraulic pump systems, the controller has to do more than start and stop a motor. It must manage torque, speed, efficiency and load changes while operating in wet, dirty or vibrating environments. This is true&nbsp;<a href=\"https:\/\/www.kendrion.com\/en\/products-services\/electronics-embedded-systems\/motor-control-viper\" data-mce-href=\"https:\/\/www.kendrion.com\/en\/products-services\/electronics-embedded-systems\/motor-control-viper\">sensorless motor control<\/a>&nbsp;becomes relevant.<br>&nbsp;<\/p><h4><span data-contrast=\"auto\"><strong>What is&nbsp;<\/strong><\/span><span data-contrast=\"auto\"><strong>sensorless<\/strong><\/span><span data-contrast=\"auto\"><strong>&nbsp;motor control?<\/strong><\/span><span data-ccp-props=\"{\">&nbsp;<\/span><\/h4><p>In many electric motor systems, sensors are used to detect the position of the rotor. This information helps the controller decide how to drive the motor.&nbsp;<\/p><p>Sensorless motor control takes a different approach. Instead of depending on a separate position sensor, the controller uses electrical signals from the motor itself. With advanced algorithms, it estimates the rotor position and controls the motor based on that information.&nbsp;<\/p><p>Sensorless control is often used in brushless motor control systems where precise, efficient and reliable motor behavior is needed without adding extra sensor components.&nbsp;<\/p><p>For engineers, the benefit is clear. Fewer separate sensor components can mean fewer cables, fewer connectors and fewer parts that need protection inside the machine.&nbsp;<\/p><p>That is especially valuable in equipment that is used outside the lab, outside the factory and under real working conditions.<\/p><p><br><\/p><blockquote><p class=\"Paragraph SCXW202728251 BCX8\"><span class=\"TextRun SCXW202728251 BCX8 NormalTextRun\">In demanding applications, every component&nbsp;<\/span><span class=\"TextRun SCXW202728251 BCX8 NormalTextRun AdvancedProofingIssueV2Themed\">has to<\/span><span class=\"TextRun SCXW202728251 BCX8 NormalTextRun\">&nbsp;justify its place in the system.&nbsp;<\/span><span class=\"TextRun SCXW202728251 BCX8 NormalTextRun SpellingErrorV2Themed\">Sensorless<\/span><span class=\"TextRun SCXW202728251 BCX8 NormalTextRun\">&nbsp;control helps reduce complexity while still supporting precise and stable motor performance.<\/span><\/p><\/blockquote><p class=\"Paragraph SCXW202728251 BCX8 text--lg\"><span class=\"TextRun SCXW202728251 BCX8 NormalTextRun\">Eric Besselink, Hardware Engineer&nbsp;<\/span><span class=\"TextRun SCXW202728251 BCX8 NormalTextRun SpellingErrorV2Themed\">Kendrion<\/span><span class=\"TextRun SCXW202728251 BCX8 NormalTextRun\">&nbsp;3T<\/span><span class=\"EOP Selected SCXW202728251 BCX8\">&nbsp;<\/span><\/p><p class=\"Paragraph SCXW202728251 BCX8 text--lg\"><br><\/p><h3 id=\"blog-quicklinks-31892-1\" class=\"quicklink__heading\"><span class=\"TextRun SCXW56121913 BCX8 NormalTextRun SpellingErrorV2Themed\" data-contrast=\"auto\"><strong>Sensorless<\/strong><\/span><span class=\"TextRun SCXW56121913 BCX8 NormalTextRun\" data-contrast=\"auto\"><strong>&nbsp;vs.&nbsp;<\/strong><\/span><span class=\"TextRun SCXW56121913 BCX8 NormalTextRun SpellingErrorV2Themed\" data-contrast=\"auto\"><strong>sensored<\/strong><\/span><span class=\"TextRun SCXW56121913 BCX8 NormalTextRun\" data-contrast=\"auto\"><strong>&nbsp;motor control: what is the difference?<\/strong><\/span><\/h3><figure class=\"table\"><table class=\"contenttable mce-item-table\"><tbody><tr><td><span class=\"TextRun SCXW141499139 BCX8 NormalTextRun\" data-contrast=\"auto\"><strong>Topic<\/strong><\/span><\/td><td><span class=\"TextRun SCXW261420901 BCX8 NormalTextRun SpellingErrorV2Themed\" data-contrast=\"auto\"><strong>Sensored<\/strong><\/span><span class=\"TextRun SCXW261420901 BCX8 NormalTextRun\" data-contrast=\"auto\"><strong>&nbsp;motor control<\/strong><\/span><\/td><td><span class=\"TextRun SCXW19340175 BCX8 NormalTextRun SpellingErrorV2Themed\" data-contrast=\"auto\"><strong>Sensorless<\/strong><\/span><span class=\"TextRun SCXW19340175 BCX8 NormalTextRun\" data-contrast=\"auto\"><strong>&nbsp;motor control<\/strong><\/span><\/td><\/tr><tr><td><span class=\"TextRun SCXW131469372 BCX8 NormalTextRun\" data-contrast=\"auto\"><strong>Rotor position detection<\/strong><\/span><\/td><td><span class=\"TextRun SCXW188377196 BCX8 NormalTextRun\" data-contrast=\"auto\">Uses a separate sensor to measure rotor position<\/span><\/td><td><span class=\"TextRun SCXW89592879 BCX8 NormalTextRun\" data-contrast=\"auto\">Estimates rotor position using electrical signals from the motor<\/span><\/td><\/tr><tr><td><span class=\"TextRun SCXW132259693 BCX8 NormalTextRun\" data-contrast=\"auto\"><strong>System complexity<\/strong><\/span><\/td><td><span class=\"TextRun SCXW154322765 BCX8 NormalTextRun\" data-contrast=\"auto\">Needs additional sensor components, cables and connectors<\/span><\/td><td><span class=\"TextRun SCXW42096856 BCX8 NormalTextRun\" data-contrast=\"auto\">Can reduce the number of separate components<\/span><\/td><\/tr><tr><td><span class=\"TextRun SCXW93316135 BCX8 NormalTextRun\" data-contrast=\"auto\"><strong>Integration<\/strong><\/span><\/td><td><span class=\"TextRun SCXW63640145 BCX8 NormalTextRun\" data-contrast=\"auto\">More parts need to be fitted and protected inside the machine<\/span><\/td><td><span class=\"TextRun SCXW165669535 BCX8 NormalTextRun\" data-contrast=\"auto\">Can support a more compact system design<\/span><\/td><\/tr><tr><td><span class=\"TextRun SCXW164207630 BCX8 NormalTextRun\" data-contrast=\"auto\"><strong>Reliability in harsh environments<\/strong><\/span><\/td><td><span class=\"TextRun SCXW43810482 BCX8 NormalTextRun\" data-contrast=\"auto\">Sensors and connectors may need extra protection<\/span><\/td><td><span class=\"TextRun SCXW84267907 BCX8 NormalTextRun\" data-contrast=\"auto\">Fewer exposed parts can help reduce failure risks<\/span><\/td><\/tr><tr><td><span class=\"TextRun SCXW256810052 BCX8 NormalTextRun\" data-contrast=\"auto\"><strong>Best fit<\/strong><\/span><\/td><td><span class=\"TextRun SCXW26439403 BCX8 NormalTextRun\" data-contrast=\"auto\">Useful when direct position feedback is required<\/span><\/td><td><span class=\"TextRun SCXW150990875 BCX8 NormalTextRun\" data-contrast=\"auto\">Useful when compact, robust and efficient control is important<\/span><\/td><\/tr><\/tbody><\/table><\/figure><p>Both approaches can be technically valid. The right choice depends on the application. In demanding battery powered equipment, sensorless motor control can be valuable because it supports a simpler and more robust system design while still enabling stable motor performance.&nbsp;<\/p><p><br><\/p><h4><span data-contrast=\"auto\"><strong>Why&nbsp;<\/strong><\/span><span data-contrast=\"auto\"><strong>sensorless<\/strong><\/span><span data-contrast=\"auto\"><strong>&nbsp;motor control matters for battery powered equipment<\/strong><\/span><span data-ccp-props=\"{\">&nbsp;<\/span><\/h4><p>Battery powered equipment brings a different design challenge. The available energy is limited, but users still expect strong performance, fast response and long runtime.&nbsp;<\/p><p>That means the motor controller has a direct impact on the complete product experience. If the controller is inefficient, battery runtime drops. If it cannot handle dynamic loads, performance becomes unstable. If it is not robust enough, reliability becomes a risk in the field.&nbsp;<\/p><p>This is why electrification is not only about replacing the power source. It also requires smart control of energy, torque and motor behavior.&nbsp;<\/p><p>For forestry and agricultural equipment, this can make a major difference. A chainsaw, wood splitter, winch, sprayer or battery powered hydraulic system does not operate under one simple condition. Loads change. The environmental changes. The available battery energy changes.&nbsp;<\/p><p>The motor control platform must be ready for that.&nbsp;<\/p><p><br><\/p><h4><span data-contrast=\"auto\"><strong>Why standard controllers can become limiting<\/strong><\/span><span data-ccp-props=\"{\">&nbsp;<\/span><\/h4><p>A standard off the shelf motor controller can be a good choice for simple applications. But in demanding equipment, the limits can show quickly.&nbsp;<\/p><p>Low cost standard controllers are often designed for broad use. That can make them less suitable when the application needs a specific fit, high peak performance, strong startup behavior or stable control under changing loads.The issue is not only whether the motor runs. The real question is whether the complete system keeps performing when the load changes, the battery level drops or the environment becomes harsh.&nbsp;<\/p><p>For example, a hydraulic pump system may need high torque at startup and stable control during variable load operation. A battery powered tool needs efficient energy use to protect runtime. Mobile machinery needs compact electronics that fit into the product design without creating extra integration problems.&nbsp;<\/p><p>In these cases, a fixed standard controller can force design compromises.&nbsp;<\/p><p><br><\/p><p><a class=\"Hyperlink SCXW59987846 BCX8\" href=\"https:\/\/www.kendrion.com\/en\/industries\/professional-appliances\/sensorless-motor-control\" target=\"_blank\" rel=\"noreferrer noopener\" data-mce-href=\"https:\/\/www.kendrion.com\/en\/industries\/professional-appliances\/sensorless-motor-control\"><span class=\"TextRun Underlined SCXW59987846 BCX8 NormalTextRun\"><u>See how we have successfully customized VIPER for a battery-powered rescue tool.<\/u><\/span><\/a><span class=\"EOP Selected CommentStart SCXW59987846 BCX8\">&nbsp;<\/span><\/p><p class=\"Paragraph SCXW202728251 BCX8 text--lg\"><br><\/p>\t\t<\/div>\n\t<\/div>\n<\/div>\r\n\t<div class=\"articles bg--offwhite automatic\">\r\n\t\t<div class=\"container\">\r\n\t\t\t<div class=\"articles__header\">\r\n\t\t\t\t\t\t\t\t\t<div class='heading-wrapper'><svg width=\"13\" height=\"13\" viewbox=\"0 0 13 13\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><circle cx=\"6.394\" cy=\"6.5\" r=\"6.394\" fill=\"#000\"\/><\/svg><h2>Related articles<\/h2><\/div>\t\t\t\t\t\t\t\t\t\t\t\t\t<a href=\"\/en\/profiel\/kendrion-3t\/\" class=\"button button--outline\">view profile<\/a>\r\n\t\t\t\t\t\t\t<\/div>\r\n\t\t\t\t\t\t<div class=\"post-grid post-grid--no-padding\">\r\n\t\t\t\t\n<a class=\"single-item single-item__articles\" href=\"https:\/\/fhi.nl\/en\/news\/ontdek-de-nieuwe-linkedin-pagina-van-electronics-applications-2021\/\" data-id=\"38666\">\n\t<div class=\"single-item__articles-icon\">\n\t\t<svg width=\"35\" height=\"35\" viewbox=\"0 0 35 35\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\n<mask id=\"mask0_1182_5532\" style=\"mask-type:luminance\" maskunits=\"userSpaceOnUse\" x=\"0\" y=\"0\" width=\"35\" height=\"35\">\n<path d=\"M0 0H35V35H0V0Z\" fill=\"white\"\/>\n<\/mask>\n<g mask=\"url(#mask0_1182_5532)\">\n<path d=\"M5.12695 9.22852H1.02539V31.9238H10.4299C12.2868 31.9238 14.0678 32.6615 15.3809 33.9746H19.6191C20.9322 32.6615 22.7132 31.9238 24.5701 31.9238H33.9746V11.2793H29.873\" stroke=\"#2A5CEE\" stroke-width=\"2\" stroke-miterlimit=\"10\"\/>\n<path d=\"M17.5 9.22852H18.1426C20.0088 7.89544 22.2237 7.17773 24.5615 7.17773H29.873V27.8223H24.5615C22.2237 27.8223 20.0088 28.54 18.1426 29.873H16.8574C14.9912 28.54 12.7763 27.8223 10.4385 27.8223H5.12695V5.12695H9.22852\" stroke=\"#2A5CEE\" stroke-width=\"2\" stroke-miterlimit=\"10\"\/>\n<path d=\"M9.22852 1.02539V21.6699C13.759 21.6699 17.5 25.3425 17.5 29.873V9.22852C17.5 4.698 13.759 1.02539 9.22852 1.02539Z\" stroke=\"#2A5CEE\" stroke-width=\"2\" stroke-miterlimit=\"10\"\/>\n<\/g>\n<\/svg>\n\t<\/div>\n\t<div class=\"single-item__articles-title\"><div class='heading-wrapper'><h3>Discover the new LinkedIn page of Electronics &amp; Applications 2021<\/h3><\/div><\/div>\n\t<div class=\"single-item__articles-terms\">\n\t\t\n\t\t\n\t\t\t\t\t\t<span class=\"button button--outline single-item__articles-term--branche single-item__articles-term\">Electronics &amp; Applications<\/span>\n\t\t\t\t\t<\/div>\n\t<div class=\"single-item__articles-author-date-wrapper\">\n\t\t\t\t\t<div class=\"single-item__articles-author\">\n\t\t\t\tFHI, Federation of Technology Industries\t\t\t<\/div>\n\t\t\t\t\t\t\t<div class=\"single-item__articles-date\">\n\t\t\t\tJune 15, 2021\t\t\t<\/div>\n\t\t\t<\/div>\n<\/a>\n\n<a class=\"single-item single-item__articles\" href=\"https:\/\/fhi.nl\/en\/news\/nieuw-inor-temperatuurtransmitters\/\" data-id=\"34681\">\n\t<div class=\"single-item__articles-icon\">\n\t\t\t<\/div>\n\t<div class=\"single-item__articles-title\"><div class='heading-wrapper'><h3>New: INOR temperature transmitters<\/h3><\/div><\/div>\n\t<div class=\"single-item__articles-terms\">\n\t\t\n\t\t\n\t\t\t\t\t\t<span class=\"button button--outline single-item__articles-term--branche single-item__articles-term\">Industrial automation<\/span>\n\t\t\t\t\t\t\t\t<span class=\"button button--outline single-item__articles-term--branche single-item__articles-term\">World of Industry, Technology &amp; Science<\/span>\n\t\t\t\t\t\t\t\t<span class=\"button button--outline single-item__articles-term--branche single-item__articles-term\">Hardware for automation<\/span>\n\t\t\t\t\t\t\t\t<span class=\"button button--outline single-item__articles-term--branche single-item__articles-term\">Temperature transmitters<\/span>\n\t\t\t\t\t<\/div>\n\t<div class=\"single-item__articles-author-date-wrapper\">\n\t\t\t\t\t<div class=\"single-item__articles-author\">\n\t\t\t\tTemperature control\t\t\t<\/div>\n\t\t\t\t\t\t\t<div class=\"single-item__articles-date\">\n\t\t\t\tSeptember 20, 2022\t\t\t<\/div>\n\t\t\t<\/div>\n<\/a>\n\t\t\t<\/div>\r\n\t\t<\/div>\r\n\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Electrification is changing the way machines are designed. More manufacturers are developing compact, battery powered machines that still need to deliver strong, stable and efficient performance under demanding conditions. This makes the motor controller a key part of the complete system.<\/p>\n<p>In this blog, Kendrion 3T explains why sensorless motor control is relevant for battery powered equipment. By using electrical signals from the motor itself, sensorless control can reduce the need for separate sensors, cables and connectors. This helps lower system complexity and supports reliable motor performance in harsh environments.<\/p>\n<p>The blog also explains why standard motor controllers can become limiting in demanding applications such as forestry equipment, agricultural machinery, mobile tools and hydraulic pump systems, and how VIPER can support robust and efficient motor control.<\/p>","protected":false},"featured_media":0,"template":"","branches":[13],"events":[],"secretariat":[],"categories":[18,57],"themes_tax":[538,511,509,510],"content_types":[514],"class_list":["post-84459","news","type-news","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Sensorless motor control for battery powered equipment<\/title>\n<meta name=\"description\" content=\"Learn why sensorless motor control matters for battery powered machines and how VIPER supports efficient, robust performance in demanding 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